MES (Manufacturing Execution System)
Monitor all Production Processes in real-time with MES (Manufacturing Execution System Software), make informed decisions quickly to increase efficiency!
Valorem Team MES software allows you to track Production, Planning, Maintenance, Engineering, and Quality units live on the screen, enabling zero errors, zero breakdowns, zero accidents, and complete customer satisfaction. It eases daily tasks of Marketing, Customer Representation, and Factory Management functions, providing convenience, saving time, and enhancing agility.
ERP and MES Software are not alternative concepts to each other. When MES and ERP work together, effective field management can be achieved.
A proficient MES ensures that ERP is managed with more accurate data. By feeding ERP with real-time data through MES, you can manage actual costs and track your resources.
MES deals with real-time data, enabling the management of instant changes in production processes.
Digitalize your production processes with a Holistic Solution that considers your business as a whole. Customers, employees, suppliers, and machines collaborate in real-time, communicating with each other.
Productivity gains are achieved through the use of MES Software with ERP. Data collected from the production field, such as IoT, RFID, sensors, PLC signals, cameras, and other equipment, are evaluated in MES software modules in real-time through integration layers.
Simultaneously, they are combined with basic data from ERPs to convert Human, Machine, Material, and Method information into meaningful reports. This way, all units can monitor their processes on their screens, evaluate them, and take necessary actions.
Operator Login Screen
Operators enter data into the system with a barcode scanner at the start, end, or during breaks of operations. Job Order Production Tracking Job order entries are made.
Job Order Realized Quantity Input Realized quantities, such as those related to quality issues, can easily be entered by operators on the screen.
This way, the OEE Performance value for that machine is reported in a shift-based manner.
Maintenance Management Module
Which machine broke down when, for what reason? How long did it take to fix the issue and how was it resolved? How do recurring breakdowns and their causes evolve over time? What should be done to prevent the same issue from happening again? Answers to these questions are sought to quickly implement actions. Progress is made towards zero breakdowns at each step.
Tool-Team Management Module
Which team/mold was mounted on which machine on which day, at what time and minute. How many pieces were mounted, how long they stayed on, and what was produced? The condition of worn parts is monitored, and the intervals for replacement are tracked to keep operations flowing smoothly.
Tracking mold/tool lifespan based on time,
Tracking mold/tool lifespan based on quantity,
Tracking mold/tool location,
Tracking maintenance instructions and being able to track maintenance time-costs,
Tracking the mold/tool assembly-disassembly process.
Production Planning and Machine
Scheduling Enabling the accurate and timely delivery of information to customers regarding which customer’s product will be produced when, when it will be completed, and when it can be delivered.
Entry of work schedule, Entry of overtime hours, Creating production plans on a daily-weekly-monthly basis,
Analysis of planned-versus-actual production values,
Analysis of machine and production line utilization rates,
Analysis of capacity utilization (time-based),
Tracking of production plan revisions and monitoring deviations,
Graphic (Gantt Chart) machine scheduling,
Tracking of unplanned tasks and machine programming through drag-and-drop operations, Bulk job rescheduling in case of plan changes.
Warehouse Automation and Barcode Management Module
Enables the live tracking of raw materials, materials, semi-finished, and finished products in warehouses and workshops with accurate numbers.
Shelf tracking,
Stock management with barcode,
QR code, RFID,
Transfer movements between shelves,
Reservation tracking,
Material recommendation based on FIFO, FEFO,
Kanban card printing and demand note management,
Creating demand notes and material recommendation based on demand note content, Inventory counting and automatic inventory correction.
Physical Asset Management (PAM)
- Machine Equipment
- Buildings
- Motor Vehicles
- IT Assets
- Warranty Tracking
- Maintenance Management
- Expense Management
Physical asset management is the process of managing an organization’s physical assets (such as buildings, machinery, equipment, vehicles, inventory, etc.). This process encompasses the entire lifecycle of assets, including acquisition, maintenance, repair, storage, usage, and disposal.
Physical asset management enables efficient utilization of the assets owned by an organization, enhancing the business’s productivity. Effective asset management ensures that assets are in the right place at the right time, contributing to time and cost savings. Additionally, timely maintenance of assets helps prevent breakdowns and ensures business continuity
